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Lean, quality and yield

We use Lean and Six Sigma where they fit: the bottleneck operation, the chronic defect, the line with the most rework. Improvements go into daily management, which is how the numbers hold after a project closes.

Sound familiar?

  • Yield or first-pass quality changes from shift to shift.
  • Rework and scrap are treated as normal.
  • Improvement projects close and the numbers drift back.

What we do

  • Baseline the line and agree where the losses are.
  • Run focused improvement on the bottleneck or chronic defect.
  • Set up daily management and train your team to run the next improvement.

What you get

Baseline and value case · Improvement pilot · Daily management routines

What we'd measure

First-pass yield · Cycle time · OEE · Scrap

Where we'd start

A pilot on one line or one chronic defect.

Tell us about the defect or loss that keeps coming back and what has been tried so far. We'll say plainly whether a pilot makes sense.